Your packaging line processes 450 units per minute when running perfectly. Three weeks later, throughput has degraded to 398 units per minute. That's 52 units lost every 60 seconds. Over an 8-hour shift, your...
Complete CMMS solution for FMCG manufacturing operations
Maximize production line OEE, minimize changeover downtime, and maintain audit-ready maintenance records with intelligent maintenance management designed for high-speed consumer goods manufacturing.
FMCG Manufacturing CMMS
High-speed production line maintenance platform
OEE Tracking
Real-time line performance
Changeover PM
SKU transition scheduling
Audit-Ready Records
Compliance documentation
Quality Analytics
First-pass yield tracking
Our Features
Built for Fast-Moving Consumer Goods Manufacturing
Complete maintenance management tools for bottling lines, filling machines, packaging equipment, mixers, homogenizers, and processing systems operating in high-speed, multi-SKU production environments
Digital Equipment Inspections
Customizable checklists for fillers, cappers, labelers, conveyors, mixers, and CIP systems with GMP-compliant documentation and electronic signatures.
Production-Based Maintenance
Schedule maintenance based on units produced, bottles filled, or machine cycles—not arbitrary calendar intervals that disrupt production schedules.
Changeover Management
Coordinate maintenance with SKU changeovers to minimize line downtime. Track changeover times and optimize transition procedures for multi-product lines.
Regulatory Documentation Support
Maintain audit-ready maintenance records with digital signatures, timestamps, and complete audit trails to support FDA inspections, HACCP protocols, and food safety requirements.
OEE & Production Analytics
Monitor Overall Equipment Effectiveness with availability, performance, and quality metrics. Track downtime causes, first-pass yield, and line efficiency in real-time.
Mobile Platform for Production Floors
Empower maintenance teams with mobile access designed for fast-paced production environments with QR scanning, photo capture, and real-time notifications.
MOBILE SOLUTION
Mobile Inspection App for FMCG Production Teams
Equip your operators and maintenance crews with a mobile inspection app built for high-speed consumer goods manufacturing environments:
- Complete digital inspection checklists near production lines, filling stations, and packaging areas
- Access equipment history, sanitation logs, and calibration records instantly
- Report equipment issues with photos, timestamps, and production impact assessment
- Capture electronic signatures for GMP compliance and audit trail documentation
- QR/barcode scanning for rapid asset identification and spare parts lookup
Mobile Inspection App
For FMCG Maintenance Teams
Real-Time Sync
Instant updates to production teams
Equipment History
Sanitation & calibration records
GMP Documentation
Electronic signatures & audit trails
Asset Scanning
QR/barcode for rapid identification
Analytics Dashboard
Real-Time Production Line Insights
Make data-driven decisions with comprehensive FMCG manufacturing performance analytics:
- Live OEE dashboards showing availability, performance, and quality metrics by line
- Downtime analysis with Pareto charts identifying top equipment failure causes
- Changeover time tracking with SMED optimization insights for faster SKU transitions
- First-pass yield monitoring to reduce waste, rework, and quality defects
- Automated alerts for equipment anomalies before they impact production
Real-Time Analytics Dashboard
Production Line & Equipment Insights
OEE Monitoring
Availability × Performance × Quality
Downtime Pareto Analysis
Root cause identification
Changeover Tracking
SMED optimization insights
Quality Metrics
First-pass yield & defect tracking
Equipment Coverage
Complete Asset Hierarchy for FMCG Operations
Deep asset management supporting plant-to-component tracking across all FMCG manufacturing categories—food & beverage, personal care, household products, and cosmetics:
- Bottling lines with fillers, cappers, labelers, conveyors, and accumulation tables
- Packaging equipment including cartoners, case packers, shrink wrappers, and palletizers
- Processing systems: mixers, homogenizers, blenders, reactors, and heat exchangers
- CIP (Clean-in-Place) systems, pasteurizers, and sanitation equipment
- Quality control equipment: checkweighers, metal detectors, and vision inspection systems
FMCG Equipment Coverage
Complete Asset Management
Filling & Bottling
Fillers, cappers, labelers, rinsers
Packaging Systems
Cartoners, case packers, palletizers
Processing Equipment
Mixers, homogenizers, blenders, reactors
Sanitation & Quality
CIP systems, checkweighers, detectors
Safety & Compliance
Audit-Ready Maintenance Documentation
Pre-configured inspection templates help maintain documentation for food safety audits and regulatory inspections:
- Complete maintenance audit trails with digital signatures and timestamps
- Equipment sanitation and cleaning verification logs
- Calibration records and preventive maintenance documentation
- Historical maintenance records instantly accessible for auditor requests
- Customizable inspection checklists for food safety and quality procedures
Safety & Compliance
Audit-Ready Documentation
Digital Audit Trails
Timestamped maintenance records
Electronic Signatures
Verified completion records
Sanitation Logs
Cleaning verification tracking
Calibration Records
Equipment calibration history
Why Choose Oxmaint
Benefits for FMCG Plant Managers
Maximize Production OEE
World-class OEE is 85% for discrete manufacturing. Oxmaint helps identify availability, performance, and quality losses to move from typical 40-60% OEE toward world-class benchmarks.
Reduce Changeover Time
Coordinate maintenance with SKU transitions using SMED principles. Reduce changeover-related downtime and maximize production time for multi-product FMCG lines.
Audit-Ready Documentation
Maintain complete maintenance records with digital signatures, timestamps, and audit trails. Historical documentation instantly accessible for FDA inspections and food safety audits.
Real Results from FMCG Manufacturers Using Oxmaint
15% OEE Improvement in 6 Months
A personal care products manufacturer with 4 bottling lines improved overall OEE from 62% to 77% within 6 months of implementing Oxmaint's production-based maintenance scheduling and real-time downtime tracking.
77% Line OEE
Up from 62% with Oxmaint implementation
35% Faster Changeovers
SKU transition time reduced with SMED tracking
Passed Food Safety Audit
Complete documentation ready for inspectors
Trusted by Consumer Goods Manufacturers
"Oxmaint's production-based scheduling transformed our maintenance approach. Instead of arbitrary calendar intervals, we now trigger PM based on bottles filled. Our filler nozzle replacements happen at the optimal time—reducing both premature changes and unexpected failures."
Maintenance Manager
Beverage Manufacturer - 4 high-speed bottling lines
"The auditor was impressed with our documentation. Every sanitation record, calibration log, and maintenance activity was instantly accessible. Oxmaint helped us prepare for our food safety certification audit."
Quality Assurance Director
Food Processing Facility - Multi-category FMCG production
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Your production line just completed 847,000 units today—without a single quality defect reaching packaging. Not because you hired more inspectors, but because automated vision systems caught every misaligned...
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The FMCG production line that ran efficiently in 2020 won't survive 2025. Traditional manufacturing approaches—paper-based logs, reactive maintenance, disconnected systems—now represent competitive...
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Your high-speed packaging line runs at 600 units per minute when it runs. But it only runs 67% of scheduled time. When it does run, it operates at 82% of design speed due to micro-stops you can't quite identify....
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The packaging line runs at 600 units per minute. An operator adjusts the wrong parameter during a changeover. Within 47 seconds, 470 defective packages exit the line before anyone notices. The cost? $8,200 in...
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INDUSTRIAL INTEGRATIONS
Connect Your Production Systems
Oxmaint integrates with ERP systems, IoT sensors, and accounting platforms to create a unified FMCG manufacturing ecosystem.
Explore all integrations
FAQ
Frequently Asked Questions
Oxmaint supports the complete FMCG manufacturing process including bottling lines (fillers, cappers, labelers, rinsers, conveyors), packaging equipment (cartoners, case packers, shrink wrappers, palletizers), processing systems (mixers, homogenizers, blenders, emulsifiers, reactors, heat exchangers), sanitation equipment (CIP systems, pasteurizers), and quality control equipment (checkweighers, metal detectors, vision inspection systems). Our asset hierarchy supports tracking from plant level down to individual components across food & beverage, personal care, household products, and cosmetics manufacturing.
Unlike calendar-based maintenance, Oxmaint triggers maintenance tasks based on actual production metrics. For fillers, this means scheduling nozzle replacements based on bottles filled. For conveyors, maintenance triggers based on units transported. For mixers and homogenizers, PM schedules based on batch cycles completed. This approach avoids both premature maintenance (wasting resources) and unexpected failures (causing production losses and potential quality issues).
Oxmaint provides comprehensive maintenance documentation to support food safety audits. Features include electronic signatures for maintenance activities, complete audit trails with timestamps, equipment sanitation and cleaning logs, calibration records, and corrective action documentation. All records are instantly accessible for auditor requests, reducing audit preparation time significantly. Oxmaint helps you maintain the maintenance documentation portion of your food safety program—the actual compliance requirements depend on your specific facility and regulatory obligations.
Oxmaint tracks the three components of OEE (Overall Equipment Effectiveness): Availability (planned vs. actual production time, including unplanned stops and changeovers), Performance (actual vs. ideal cycle time), and Quality (good units vs. total units, including rework). Real-time dashboards show OEE by line, shift, and time period. Downtime Pareto analysis identifies top causes of availability losses, helping maintenance teams prioritize improvements to move toward the world-class benchmark of 85% OEE.
Yes, Oxmaint provides API-based integration with ERP systems (SAP, Sage, QuickBooks), MES (Manufacturing Execution Systems), IoT sensor platforms (Samsara), and production monitoring systems. This enables real-time data flow from production counters to trigger maintenance tasks, automatic synchronization of work orders with accounting for cost tracking, and unified reporting across production and maintenance operations.
Transform Your FMCG Manufacturing Operations
Join leading consumer goods manufacturers who trust Oxmaint to maximize production line OEE, reduce changeover downtime, and ensure regulatory compliance in high-speed, multi-SKU manufacturing environments.