1. Annual Documentation & Compliance Check
- Verify equipment ID, service history, and usage hours
- Ensure OSHA 1910.178(q)(7) compliance is documented
- Log operator certification validity for annual review
- Ensure all decals, load plates, and manuals are intact
2. Diesel Engine & Transmission Overhaul
- Inspect full diesel engine performance, belts, mounts, and leaks
- Replace engine oil, coolant, air and fuel filters
- Inspect transmission housing, linkages, and replace fluid
- Check turbocharger (if applicable) and exhaust integrity
3. Full Brake & Steering System Certification
- Disassemble and inspect pads, lines, drums, and master cylinder
- Flush brake fluid and test pedal response under load
- Inspect parking brake and hydraulic assist function
- Evaluate steering response, joint wear, and play tolerance
4. Hydraulics, Lift Chains & Mast Assembly
- Inspect mast rollers, forks, chain tension, and pin wear
- Test tilt/lift/side-shift functions under rated load
- Replace hydraulic hoses showing fatigue or damage
- Re-lubricate all moving parts and cylinders fully
5. Tyres, Frame & Suspension Check
- Assess tyre condition, inflation, rim cracks, and lug torque
- Check chassis welds, load-bearing points, and corrosion
- Replace worn wheel bearings and suspension bushings
6. Electrical & Safety Certification
- Test all lights, alarms, switches, battery voltage, fuse panel
- Inspect seatbelt, safety switch, and overhead guard condition
- Ensure fire extinguisher is present and inspected
- Document backup alarm and emergency stop test
7. Final Reporting & Maintenance Planning
- Log all findings, signatures, inspection date, and result
- Schedule any pending repairs or replacements for Q1
- Update preventive maintenance plans and notify fleet admin