Comprehensive System Assessment
- Document operating hours and full service history
- Perform complete visual inspection of frame and mast
- Confirm technician certifications and OSHA logbooks
- Review operator reports and load history
- Complete checklist pre-inspection safety meeting
Diesel Engine Evaluation
- Conduct diesel compression and fuel injection test
- Check and flush coolant system for heavy load cooling
- Verify oil quality, change filters, inspect crankcase
- Test exhaust emissions for OSHA air standards
- Inspect turbocharger and air intake components
Hydraulic & Transmission System Check
- Perform pressure testing of hydraulic circuits
- Check cylinder seals, hoses, and fittings for wear
- Inspect transmission fluid and gear shifting function
- Test lift/tilt responsiveness with 35T load simulation
- Inspect and adjust drive axle and differential
Brake & Safety System Certification
- Perform brake force testing and pad condition check
- Test all emergency systems and parking brakes
- Inspect operator seat belt, overhead guard, and horn
- Check safety labels, warning indicators, and fire extinguisher
- Ensure backup alarm, lights, and reverse interlock are working
Electrical & Battery Inspection
- Test battery load and voltage holding capacity
- Inspect wiring harnesses and connections
- Check dashboard indicators and alternator output
- Clean terminals and secure mounting brackets
- Verify electrical insulation and fuse conditions
Final Report & Certification
- Record any faults and maintenance required
- Update digital maintenance log via Oxmaint
- Attach inspection checklist to OSHA binder
- Notify supervisor of any out-of-service decisions
- Issue Yearly Compliance Certificate via Oxmaint