Battery & Charge System
- Measure battery voltage (rest & under lift load)
- Track charge cycles and equalization history
- Clean terminals and inspect cable wear & strain relief
- IR scan terminals and cells (record any >5°C variance)
Controls & Instrumentation
- Test horn, lights, strobe, seat switch, and deadman brake
- Cycle tilt/lift/sideshift & log response lag (ms)
- Record SAS indicator lamp status
- Check accelerator return and inching pedal function
Hydraulics & Mast
- Check for tilt cylinder oil seepage
- Cycle to full lift height with & without load
- Lubricate mast channels, anchor bolts, and fork pins
Drive System & Tires
- Test steering tightness and turning radius
- Check tread depth and inflation (pneumatic models)
- Log hour meter reading and compare to fleet average
- Note if drive performance changed from last week
Operator Notes
- Describe any new noises, faults, or handling changes
- Confirm seatbelt use and interlock verification
- Submit requests for repair or investigation to CMMS