Battery System
- Log kWh usage trends for the month
- Measure specific gravity for all battery cells
- Check electrolyte levels and refill with distilled water
- Inspect battery casing for cracks or leaks
- Clean terminals and apply corrosion inhibitor
- Log equalization charge schedule and status
- Verify BMS operation and fault status
Hydraulic & Mast Assembly
- Inspect all hydraulic lines and fittings for leaks
- Test tilt cylinder function under full load
- Measure lift chain wear and tension
- Lubricate mast rails, guide rollers, and lift chains
- Inspect carriage for cracks, misalignment, or weld defects
- Check for unusual noises during lifting/lowering operations
Drive, Steering & Braking
- Check tread wear and tire pressure for all wheels
- Inspect steering column, linkage, and free play
- Test drive motor response and acceleration delay
- Measure brake lining thickness and adjust pedal clearance
- Perform hand brake holding test on incline
- Inspect regenerative braking functionality
Safety Equipment
- Test horn, backup alarm, and strobe light functionality
- Inspect condition of seatbelt and interlock system
- Check presence and charge of fire extinguisher
- Ensure safety decals and capacity plate are legible
- Verify emergency stop button functionality
- Inspect safety interlocks (seat switch, neutral start)
Control & Diagnostic Systems
- Review fault codes from display or CMMS
- Verify dashboard indicators function correctly
- Inspect wiring harnesses and connectors for wear
- Check hour meter reading and compare to service schedule
- Log SAS (System of Active Stability) activity this month
- Ensure data logger/CMMS system uploads are functional
Structural Integrity
- Check chassis frame and welds for deformation or cracking
- Inspect overhead guard for damage and secure mounting
- Examine operator floorboard for corrosion or wear
- Inspect mounting bolts on mast and carriage
- Verify proper alignment of forks and tilt mechanism
- Look for signs of previous collision damage
Lubrication Points
- Grease all zerk fittings per lubrication schedule
- Check for signs of over-lubrication or contamination
- Lubricate tilt cylinder pivots, side-shift assembly
- Log all lubrication activity by date and technician
- Inspect lubrication access covers and seals
Environmental & Operator Area
- Clean operator cab and verify mirror placement
- Inspect floor mats and anti-slip surfaces
- Ensure air vents and fan are functional
- Confirm all tools and safety items are stored properly
- Check for unusual odors or vibrations during operation