Toyota 8FB25 Electric Forklift – Ultra Monthly Maintenance Checklist
This expanded checklist includes full inspection for drive system, battery health, operator feedback, and OSHA-record tracking.
Battery Performance Log
- Record voltage under load and after shift
- Review charge cycles and runtime hours
- Test electrolyte gravity in sample cells
- Verify battery ID label and inspection tag
Motor & Drive System Diagnostics
- Inspect drive unit for bearing wear and noise
- Log forward/reverse engagement response
- Use CANbus reader to extract motor controller stats
Hydraulics & Mast Mechanics
- Test lift, tilt, side shift at max extension
- Inspect hoses, seals, and fittings for deterioration
- Grease all zerk points per service chart
- Replace hydraulic filter (monthly if intensive use)
Cabin Controls & Feedback
- Confirm instrument panel lights, codes, and fault reset
- Verify emergency stop switch kill function
- Record seatbelt tension and override test result
Frame, Tires & Safety Review
- Inspect frame welds, counterweight bolts, and undercarriage
- Measure tire tread depth and sidewall fatigue
- Check fire extinguisher, safety signage, and decals