Toyota 8FB25 Electric Forklift – Ultra Daily Inspection Checklist
Expanded daily checklist covering all operational systems, battery conditions, predictive trends, and safety verifications.
Battery Diagnostics
- Check state of charge: ≥ 80% at shift start
- Verify electrolyte levels, top-up if below MIN
- Log charge cycles and equalization history
- IR-scan for cell imbalance (ΔT < 5°C recommended)
Controls & Operation
- Test forward, reverse, tilt, and lift under light load
- Check steering smoothness, turning radius, and horn
- Review operator display for any alerts or fault codes
- Check accelerator pedal calibration
Braking & Parking System
- Measure brake pedal travel (target: < 2 in)
- Confirm hold on slope (simulate 10% grade)
- Check for squeal or brake fade during deceleration
Hydraulics & Fork Assembly
- Inspect all hydraulic lines for abrasion or bulging
- Lubricate mast rollers and verify smooth lift range
- Measure fork wear at heel and tips; compare to 10% rule
Daily Notes & Predictive Items
- Note any operator-reported mechanical concerns
- Capture new vibration or noise concerns
- Update CMMS task log for flagged items