Toyota 8FDU35 Diesel Forklift – Expanded Daily Maintenance Checklist

Tyres, Rims & Bearings

• Check tyre inflation (if pneumatic) and wear indicators
• Inspect solid tyre surfaces for cracking, flat spots
• Check rim flanges for rust, distortion or cracking
• Grease or inspect wheel bearings for lubrication and looseness

Engine & Fluid Levels

• Check diesel fuel level and cap seal
• Inspect engine oil for color, level and viscosity
• Check coolant in overflow tank and radiator
• Inspect fuel filter housing for water or sludge
• Record hours since last oil change

Hydraulic & Brake System

• Check hydraulic fluid reservoir level and foam condition
• Visually inspect hoses for rubbing, wear or leaks
• Check brake reservoir and inspect pedal firmness
• Engage parking brake; verify resistance and hold
• Test side shift, tilt and lift under no-load

Forks & Mast System

• Check fork blade straightness and spacing
• Measure heel wear and compare to spec (10% max)
• Lubricate mast rollers and side guide channels
• Inspect fork locking pins and latches
• Operate lift fully up/down and tilt forward/back

Safety Equipment & Operator Cab

• Verify seatbelt function and anchoring
• Test horn, lights, alarms, beacon and indicators
• Inspect overhead guard, mirrors and wipers
• Ensure fire extinguisher is mounted and charged
• Check visibility through mast and overhead guard

Start-up Function Check

• Cold start engine and listen for exhaust tone, smoke
• Test inching pedal (if equipped)
• Drive forward/reverse 15 ft and verify smooth clutch
• Check RPM stability at idle and warm-up behavior
• Observe dash indicators and diagnostics for warnings

Logbook & Defect Reporting

• Document operator name, hours, inspection date
• Record issues found and submit report
• Tag out forklift if critical issue is detected
• Verify prior shift defects were corrected