Tyres and Wheels
- Check tyre pressure and surface condition.
- Inspect tread depth and rim damage.
- Check wheel alignment and lug nuts.
Fluid Levels
- Check engine oil, hydraulic, and coolant levels.
- Inspect for leaks under the forklift.
- Check brake and transmission fluids.
Forks & Mast
- Inspect forks for damage or wear.
- Lubricate mast chains and rollers.
- Check lift cylinder and backrest condition.
Safety and Electrical
- Test horn, lights, and alarm systems.
- Check fire extinguisher and seat belt condition.
- Inspect battery terminals and charging system.
Operational Functions
- Test lift, tilt, and drive systems.
- Check steering and braking response.
- Inspect hydraulic hose routing and seals.
General Maintenance
- Inspect body panels for damage or rust.
- Clean cab and dashboard controls.
- Check documentation and decals for legibility.
Pro Tips
- Use a grease gun weekly on mast pivot points to reduce wear.
- Mark tyre treads with chalk to monitor rotation during operation.
- Use cardboard under the forklift to check for overnight leaks.
- Photograph any worn or failing parts for digital records in your CMMS.