Tyres and Wheels
- Check tyre pressure for appropriateness and evenness.
- Inspect tyre surface for cracks, splits, or embedded debris.
- Verify adequate tread depth (visual check or gauge).
- Ensure lug nuts are tight and not missing.
- Inspect rims for damage, warping, or weld cracks.
Fluid Checks
- Verify engine oil level and condition.
- Check hydraulic fluid level and clarity.
- Inspect transmission fluid (if separate).
- Ensure brake fluid level is satisfactory.
- Check coolant level and inspect for leaks.
- Confirm fuel level and cap security.
- Look for any visible fluid leaks under the forklift.
Forks & Mast Assembly
- Check forks for straightness and secure mounting.
- Verify fork heel wear is within limit (under 10% loss).
- Inspect locking pins and retaining clips.
- Lubricate mast chains and check tension.
- Inspect lift cylinder pins and bushings.
Safety Systems
- Ensure seat belt is functional and not frayed.
- Test horn, backup alarm, and lights.
- Check steering function and brake performance.
- Verify fire extinguisher is charged and mounted.
- Confirm overhead guard and data plates are intact.
Operational Test
- Start engine and check for unusual noise or smoke.
- Test lift, tilt, and travel functions.
- Inspect hydraulic hoses for leaks or wear.
- Verify smooth directional travel (forward/reverse).