Tyres and Wheels
- Perform detailed tyre tread depth inspection, ensuring above minimum.
- Check tyre sidewalls for cracking, bulging, or dry rot.
- Ensure even wear across tyres and replace if necessary.
- Inspect wheel rims for cracks, warping, or significant damage.
- Check and clean wheel bearings, ensure proper lubrication.
- Inspect wheel alignment and balance.
- Inspect valve stems and caps for leaks or damage.
Fluid Checks
- Change engine oil and replace oil filter.
- Inspect hydraulic fluid for contamination, replace if necessary.
- Perform complete brake fluid flush and ensure proper range.
- Replace transmission fluid if needed.
- Perform coolant system flush, ensure proper mixture and level.
- Inspect fuel system for leaks, corrosion, or rust and clean as needed.
- Inspect all hoses and pipes for wear or corrosion, replace damaged.
- Check air filter condition and replace if dirty.
- Test and inspect fuel injectors for proper operation and cleanliness.
Forks & Mast Assembly
- Inspect entire mast assembly for cracks, corrosion, or damage.
- Inspect and clean all mast rollers, ensure lubrication and smooth function.
- Lubricate all lift chains, ensuring proper tension and operation.
- Replace worn or damaged pins and bushings in mast and lift cylinders.
- Perform full inspection of backrest and carriage for damage or misalignment.
- Ensure lifting and tilting mechanisms operate smoothly without resistance.
- Test hydraulic cylinders and hoses for leaks, replacing faulty parts.
- Check and adjust lift height to meet manufacturer specifications.
Brakes & Safety Systems
- Perform complete brake system inspection, check pads, rotors, and drums.
- Measure brake pad thickness and replace if below recommended level.
- Test parking brake for secure engagement and proper operation.
- Inspect brake hoses for cracks or leaks and replace if necessary.
- Test emergency stop systems and ensure proper functioning.
- Inspect fire extinguisher for full charge and regulatory compliance.
- Check seatbelt and harnesses for wear and ensure proper operation.
- Inspect overhead guard for structural weaknesses and proper mounting.
- Test backup alarms, horn, and lights to ensure full functionality.
- Inspect load capacity plate for readability and update if necessary.
- Check safety guard systems for damage or misalignment.
Hydraulics and Operational Functions
- Test entire hydraulic system for proper operation and leaks.
- Replace hydraulic hoses showing signs of wear, abrasion, or damage.
- Inspect hydraulic tanks for cleanliness and integrity, replace filters.
- Perform load testing to check lifting capabilities of forklift.
- Lubricate all moving parts of hydraulic mast for smooth operation.
- Inspect side-shift mechanism for proper operation and lubrication.
- Check for unusual noises in lift and tilt systems and address immediately.
Engine and Exhaust System
- Perform comprehensive engine inspection for leaks and vibrations.
- Replace spark plugs and inspect ignition system for wear.
- Clean or replace air intake filter and clean intake manifold.
- Inspect and clean turbocharger (if equipped) for damage or buildup.
- Inspect exhaust system for leaks, corrosion, or unusual noise.
- Check muffler and exhaust pipes condition, replace damaged components.
- Clean and test radiator for blockages, leaks, and proper airflow.
- Inspect and clean cooling fan and its drive system.
Battery and Electrical Systems
- Inspect battery terminals for corrosion and clean if necessary.
- Test battery voltage and charge capacity.
- Inspect all electrical connections for corrosion, damage, or loose wiring.
- Check and test all electrical components including dashboard and gauges.
- Inspect and test alternator to ensure proper battery charging.
- Check fuse box for blown fuses and replace as needed.
- Inspect all wiring for fraying, wear, or exposure.
- Inspect and clean battery charging system including cables and connectors.
Transmission & Drive System
- Perform complete transmission inspection for smooth shifting and operation.
- Check drive belt or chain condition and replace if showing wear.
- Inspect clutch system (if applicable) for proper adjustment and wear.
- Check drive axle condition, inspect for wear or differential leaks.
- Test drive system under load for proper power transfer and noise.
- Inspect parking brake for smooth operation and engagement.
General Inspection
- Conduct thorough body inspection for damage, corrosion, or wear.
- Inspect all structural components including frame for cracks.
- Clean forklift thoroughly, removing dirt or debris.
- Inspect and replace all safety decals and warning labels as needed.
- Check operator's manual is up to date and easily accessible.
- Perform complete cab inspection, ensure all controls are functional.
- Check operator's seat condition and adjust or replace as necessary.
- Inspect lifting chains for damage, stretch, or uneven wear.