Toyota 8FD25 Diesel Forklift – Weekly Maintenance Checklist
Perform weekly inspections for the Toyota 8FD25 diesel forklift to ensure safe, efficient, and compliant equipment operation.
Tyres and Wheels
- Check tyre pressure (solid/pneumatic) for appropriateness and evenness.
- Inspect tyre surface for cracks, splits, or embedded debris.
- Verify adequate tread depth (visual check or gauge).
- Inspect rims for damage, warping, or weld cracks.
- Inspect wheel bearings for wear and ensure proper lubrication.
- Check wheel alignment and correct if necessary.
Fluid Checks
- Verify engine oil level and condition.
- Check hydraulic fluid level and clarity.
- Inspect transmission fluid (if separate) and replace if needed.
- Inspect brake fluid for contamination or wear and replace as necessary.
- Check radiator coolant level and ensure there are no leaks.
- Inspect fuel system for any signs of corrosion or leaks.
- Ensure fuel tank cap is secure and intact.
Forks & Mast Assembly
- Inspect forks for straightness, ensuring they are not bent and are securely mounted.
- Verify fork heel wear is within acceptable limits (below 10% of original thickness).
- Inspect locking pins and retaining clips for wear and security.
- Lubricate mast chains and ensure even tension.
- Check lift cylinder pins and bushings for security and wear.
- Inspect backrest and carriage assembly for cracks and security.
- Lubricate all moving parts of the mast assembly, including guide rollers and tilt mechanism.
Brakes & Safety Systems
- Test both the service and parking brakes for effectiveness and functionality.
- Check brake pads for wear and ensure they meet the required thickness.
- Inspect emergency stop / kill switch functionality.
- Test horn, backup alarm, and lights for functionality.
- Verify seat belt operation and check for fraying or wear.
- Ensure the fire extinguisher is present, fully charged, and not expired.
- Inspect the overhead guard and operator compartment for any wear or damage.
- Inspect the load capacity plate to ensure it's readable and accurate.
- Test emergency lighting system (if applicable).
Hydraulics and Operational Functions
- Inspect hydraulic hoses for any signs of leaks, damage, or chafing.
- Check hydraulic fluid lines for proper attachment and routing.
- Inspect lift, tilt, and side-shift hydraulic cylinders for leaks and proper operation.
- Test smooth operation of the lift, tilt, and side-shift functions.
- Inspect the steering system for smooth operation.
- Inspect the condition and operation of the transmission system.
- Check for wear or damage to the drive axle or transmission components.
Engine and Exhaust System
- Inspect the exhaust system for leaks, damage, or unusual noise.
- Check and replace engine air filter if necessary.
- Inspect the cooling system components (radiator, hoses) for leaks or damage.
- Clean or replace the air intake system filters if needed.
- Inspect the engine for excessive wear, leaks, or unusual vibrations.
- Check the condition of the engine oil and replace if necessary.
Battery and Electrical Systems
- Inspect battery terminals for corrosion and ensure they are tight.
- Check battery charge levels and ensure proper functioning.
- Test all electrical components, including lights, indicators, and dashboard functions.
- Inspect all wiring for damage, wear, or exposure.
- Ensure the battery is securely mounted and there are no leaks from the battery cells.
- Test the alternator and charging system to ensure the battery is charging properly.
- Inspect fuse box and replace any blown fuses.
General Inspection
- Inspect the overall condition of the forklift body for any visible damage or wear.
- Check for any loose bolts, fasteners, or components that need tightening.
- Clean the forklift thoroughly, including removing debris from under the body and around the engine.
- Perform a general check for any abnormal wear or damage to critical parts.
- Inspect all safety signage and decals for visibility and legibility.