Tyres and Wheels
- Check tyre pressure (solid/pneumatic) for appropriateness and evenness.
- Inspect tyre surface for cracks, splits, or embedded debris.
- Verify adequate tread depth (visual check or gauge).
- Inspect rims for damage, warping, or weld cracks.
- Inspect wheel bearings for wear and ensure proper lubrication.
Fluid Checks
- Verify engine oil level and condition.
- Inspect hydraulic fluid level and clarity.
- Check transmission fluid (if separate).
- Check brake fluid level and ensure no signs of contamination.
- Check radiator coolant level and ensure there are no leaks.
- Confirm fuel level (diesel tank) and ensure the cap is tight.
- Look for any visible fluid leaks under the forklift.
- Check for any condensation in the fuel system or water separator.
Forks & Mast Assembly
- Inspect forks for straightness, ensuring they are not bent and are securely mounted.
- Verify fork heel wear is within acceptable limits (below 10% of original thickness).
- Inspect locking pins and retaining clips for wear and security.
- Check mast chains for lubrication and even tension.
- Inspect lift cylinder pins and bushings for security and wear.
- Inspect the backrest and carriage assembly for cracks and security.
- Lubricate all moving parts of the mast assembly, including guide rollers and tilt mechanism.
Brakes & Safety Systems
- Test both the service and parking brakes for effectiveness and functionality.
- Check brake pads for wear and ensure they meet the required thickness.
- Inspect emergency stop / kill switch functionality.
- Inspect fire extinguisher for full charge and expiry.
- Ensure overhead guard and operator compartment are secure.
- Verify load capacity plate is still readable and accurate.
- Test horn, backup alarm, and lights for functionality.
- Inspect the seat belt for wear and ensure proper operation.
Hydraulics and Operational Functions
- Check hydraulic hoses for any signs of leaks, damage, or chafing.
- Inspect hydraulic fluid lines for proper attachment and routing.
- Verify smooth operation of lift, tilt, and side-shift functions.
- Ensure engine starts without abnormal noise or smoke.
- Verify that the engine operates at the correct temperature.
- Check the condition and operation of the steering mechanism.
Engine and Exhaust System
- Inspect exhaust system for leaks, damage, or unusual noise.
- Check engine air filter and replace if needed.
- Inspect all cooling system components (radiator, hoses) for leaks or damage.
- Clean or replace the air intake system filters if necessary.
- Inspect the engine for excessive wear, leaks, or unusual vibrations.
Battery and Electrical Systems
- Inspect battery terminals for corrosion and ensure they are tight.
- Check battery charge levels and recharge as necessary.
- Inspect all wiring for damage, wear, or exposure.
- Test lights, indicators, and other electrical components for proper operation.
- Ensure all battery compartment covers are in place and secure.
General Inspection
- Inspect the general condition of the forklift body for any visible damage or wear.
- Check for any loose bolts, fasteners, or components that need tightening.
- Clean the forklift thoroughly, including removing debris from under the body and around the engine.
- Perform an overall inspection for any abnormal wear or damage to critical parts.