Toyota 8FD20 Diesel Forklift – Daily Maintenance Checklist
Perform daily inspections on the Toyota 8FD20 diesel forklift to ensure safety, operational readiness, and maintenance compliance.
Tyres and Wheels
- Check tyre pressure (solid/pneumatic) for appropriateness and evenness.
- Inspect tyre surface for cracks, splits, or embedded debris.
- Verify adequate tread depth (visual check or gauge).
- Ensure lug nuts are tight and not missing.
- Inspect rims for damage, warping, or weld cracks.
- Check for proper wheel bearing operation (no play or noise).
Fluid Checks
- Verify engine oil level and condition.
- Check hydraulic fluid level and clarity.
- Inspect transmission fluid (if separate).
- Ensure brake fluid level and appearance are satisfactory.
- Check radiator coolant level and inspect for leaks.
- Confirm fuel level (diesel tank) and ensure the cap is tight.
- Look for any visible fluid leaks under the forklift.
Forks & Mast Assembly
- Check forks for straightness, ensuring they are not bent and are securely mounted.
- Verify fork heel wear is below 10% of original thickness.
- Ensure locking pins and retaining clips are in place.
- Lubricate mast chains and ensure even tension.
- Inspect lift cylinder pins and bushings for security.
- Ensure backrest and carriage assembly are secure and crack-free.
Safety & Controls
- Ensure seat belt is operational and not frayed.
- Test horn, backup alarm, and lights for proper operation.
- Check steering function for smoothness and responsiveness.
- Verify that service and parking brakes engage fully.
- Ensure the emergency stop/kill switch works (if equipped).
- Verify fire extinguisher is present and fully charged.
- Ensure overhead guard and operator compartment are secure.
- Confirm load capacity plate is readable and accurate.
Operational Functionality Test
- Verify that the engine starts without abnormal sound or smoke.
- Test lift, tilt, and side-shift functions for smooth operation.
- Ensure travel in forward and reverse functions properly.
- Inspect hydraulic hoses for leaks or chafing.
- Check gauges and warning lights for proper function.
- Verify smooth operation of all hydraulic controls.
Additional Safety Items
- Check mirrors for proper adjustment and cleanliness.
- Inspect operator's manual presence and accessibility.
- Verify warning decals and safety labels are intact.
- Ensure operator certification is current and displayed.
- Check for any modifications or unauthorized attachments.
- Verify proper ventilation in operating area for diesel exhaust.