1. Pre-Inspection Preparation
- Park on a level surface and lower forks
- Turn off engine, apply brake, and allow cooling time
- Review prior month inspection notes and service history
- Gather tools: flashlight, dipstick, caliper, pressure gauge
- Visually inspect for any visible fluid leaks or damage
2. Tyre & Wheel Inspection
- Measure tyre pressure and inspect for cracks or debris
- Verify tread depth and rim condition
- Check lug nut torque and wheel bearing play
- Assess tyre wear patterns for alignment issues
3. Fluid and Engine Checks
- Verify oil, hydraulic, coolant, brake fluid levels
- Inspect for any leaks or contamination
- Confirm diesel tank fuel level and cap tightness
- Check for condensation in the fuel/water separator
- Review fluid top-ups in maintenance records
4. Mast, Forks, and Hydraulics
- Check fork thickness and angle (90° at heel)
- Inspect locking pins and carriage assembly
- Lubricate chain and mast rollers
- Test lift, tilt, and side-shift hydraulics for smooth operation
- Inspect lift cylinder, mast pins, and bushings
5. Safety and Controls Verification
- Test brakes under loaded conditions
- Verify parking brake on incline (15%)
- Inspect horn, lights, backup alarm, and mirrors
- Check fire extinguisher pressure and mount
- Ensure load plate is present and readable
6. Electrical & Battery System
- Check terminal corrosion and cable tightness
- Test battery charge and all lights/indicators
- Inspect wiring harness for signs of damage
- Secure all covers and inspect fuse connections
7. Final Notes & Documentation
- Log any defects found and tag out unsafe units
- Photograph key issues and attach to records
- Submit inspection form to supervisor digitally or via Oxmaint
- Ensure next inspection schedule is confirmed