1. Visual Walkaround Check
- Inspect tires for cuts, pressure, and tread depth.
- Check visible hydraulic and fuel line connections for leaks.
- Ensure forks are undamaged, properly locked, and straight.
- Verify overhead guard and load backrest are intact and secure.
- Ensure safety labels, load charts, and manuals are present and legible.
2. Fluid and Engine System Check
- Check diesel fuel level and secure fuel cap.
- Inspect engine oil using dipstick on level surface.
- Verify coolant level in radiator and reservoir.
- Check hydraulic fluid and transmission levels.
- Look for oil or coolant leaks beneath the forklift.
3. Safety System Tests
- Ensure seat belt is operational and undamaged.
- Test horn, lights, and backup alarm.
- Check parking and service brakes for full engagement.
- Verify fire extinguisher is present and charged.
- Inspect mirrors and visibility aids.
4. Operational Functionality
- Start engine and listen for unusual noise or smoke.
- Test forward/reverse travel, steering, and braking.
- Operate lift, tilt, and side-shift functions smoothly.
- Check for any lag in hydraulic response.
- Verify all dashboard indicators operate properly.
5. Documentation & Reporting
- Record inspection findings in the daily log sheet.
- Report safety-critical issues to supervisor immediately.
- Tag and remove from service if unsafe to operate.
- Maintain inspection history per OSHA retention rules.