1. Pre-Inspection Setup
- Park on level surface and secure parking brake
- Power down engine and lower forks fully
- Allow cool-down period before inspection begins
- Gather checklist forms and tools
2. Fluids & Lubricants
- Check engine oil level and condition
- Inspect hydraulic, brake, and transmission fluid levels
- Check coolant and refill if needed
- Look for leaks around reservoirs and hoses
3. Brake System
- Test parking brake and service brake hold
- Check pad thickness and pedal play
- Inspect hydraulic brake lines for damage
4. Electrical & Battery
- Inspect battery terminals for corrosion
- Test voltage and battery charge level
- Ensure all indicators, lights, and gauges function
5. Hydraulic Operation
- Run lift, tilt, and side-shift operations fully
- Look for leaks at cylinders and hoses
- Test smoothness and noise in mast movements
6. Fork Assembly & Tyres
- Inspect fork integrity, heel thickness, and straightness
- Check tyre wear, inflation, and rim condition
- Verify wheel bolt tightness and alignment
7. Exhaust & Engine
- Inspect exhaust for unusual noise or emissions
- Check engine belts, mountings, and vibration
- Clean air filter and check intake system
8. Final Notes & Documentation
- Record findings in maintenance log
- Create work orders for any issues found
- Ensure signatures of inspector and supervisor