1. Pre-Inspection Safety Measures
- Position forklift on level ground with engine off
- Apply parking brake and lower forks
- Allow engine to cool before inspection
- Use lockout/tagout protocol if repairs are needed
2. Tyre and Wheel Check
- Measure tyre pressure and inspect for uneven wear
- Check for cuts, cracks, and rim integrity
- Torque all lug nuts and examine wheel bearings
3. Fluid Inspection
- Check oil, coolant, hydraulic, brake, and fuel levels
- Look for fluid contamination and leaks
- Drain water separators if needed
4. Forks and Mast Evaluation
- Measure fork heel wear using calipers (10% limit)
- Inspect mast chains, rollers, and lubrication
- Check carriage, pins, and backrest security
5. Hydraulic and Engine Testing
- Test lift, tilt, and steering functions
- Start engine and check for abnormal sounds or smoke
- Monitor operating temperature and throttle response
6. Safety System Validation
- Verify lights, horn, alarms, and seatbelt
- Test service and parking brakes on incline
- Check emergency stop and fire extinguisher
7. Battery and Electrical Check
- Inspect terminals for corrosion
- Verify electrolyte level and charge state
- Test wiring and lighting system
8. Documentation and Closeout
- Record all findings and checklist completions
- Report failures to supervisor
- Tag equipment if unsafe
- Submit report via Oxmaint app or portal