1. Pre-Start Visual Inspection
- Walk around forklift and inspect for visible damage
- Check for fluid leaks under the unit (oil, coolant, diesel)
- Inspect tyre pressure and tread for wear
- Verify that forks are straight and locking pins secured
- Ensure warning labels, decals, and data plates are readable
2. Fluid Level Check
- Check engine oil using dipstick
- Inspect hydraulic fluid with forks fully lowered
- Ensure fuel tank is filled to recommended level
- Inspect coolant level and radiator condition
- Check brake fluid reservoir and cap
3. Control & Safety Systems Test
- Start engine and observe startup behavior
- Test horn, lights, and backup alarm
- Check fire extinguisher presence and charge level
- Ensure overhead guard is free of cracks or defects
- Inspect seat belt functionality and condition
4. Fork and Mast Functionality
- Check forks for bends, cracks, or damage
- Inspect mast operation for smooth lifting and tilting
- Lubricate mast chains and inspect hydraulic lines
- Test side-shift and tilt features if applicable
- Verify backrest and carriage integrity
5. Operational Movement
- Drive forward and reverse in open area
- Test steering responsiveness and brake function
- Confirm parking brake holds vehicle in place
- Listen for abnormal noises during movement
- Ensure smooth transition between gears
6. Final Documentation
- Note any issues found during inspection
- Tag equipment if unsafe for operation
- Report concerns to maintenance team immediately
- Sign and submit the checklist form