Pre-Inspection Safety
- Ensure forklift is parked on a level surface
- Engage parking brake and turn off engine
- Apply wheel chocks for stability
- Allow engine to cool before inspection
- Wear PPE: gloves, safety goggles, and steel-toe boots
Tyres & Wheels
- Check all tyre pressures using a gauge
- Visually inspect for sidewall cracks or debris
- Rotate each wheel to detect warps or damage
- Ensure wheel bolts and nuts are torqued correctly
Fluids Check
- Check oil dipstick level and engine oil color
- Inspect coolant reservoir and radiator cap pressure
- Check brake and hydraulic fluid levels
- Inspect for visible leaks under the forklift
Forks & Mast
- Measure fork heel thickness using calipers
- Inspect mast channels and chains for wear
- Lubricate tilt cylinder and lift chain as needed
- Test full lifting cycle for smooth operation
Brake & Safety Systems
- Test service and parking brakes on incline
- Check seat belt function and fire extinguisher readiness
- Inspect horn, lights, and reverse alarm
- Ensure overhead guard and capacity plate are intact
Hydraulic & Steering Systems
- Check hydraulic hoses for leaks or cracks
- Verify all lift/tilt/side-shift functions
- Inspect transmission fluid and drive components
- Test steering wheel response and turning radius
Battery & Electrical Systems
- Check battery terminals for corrosion and tightness
- Verify battery charge status and fluid levels
- Test all dashboard indicators and gauges
- Inspect fuse box and alternator performance
Documentation & Reporting
- Record all observations in the forklift logbook
- Tag forklift as OUT OF SERVICE if unsafe
- Report defects to maintenance/supervisor
- Retain checklist form per OSHA retention policy