1. Visual & Operator Safety Check
- Inspect overall forklift condition and cleanliness
- Verify operator license and training records
- Ensure visibility of safety decals and nameplates
- Check seatbelt operation and overhead guard
- Confirm emergency stop switch functionality
2. Battery & Electrical Components
- Measure battery voltage under load
- Inspect battery terminals and cable insulation
- Review charging system and cord condition
- Test emergency disconnect switch
- Check battery compartment ventilation
3. Hydraulics & Fluid Systems
- Check hydraulic fluid levels and quality
- Inspect all hoses and fittings for leaks
- Test lifting, tilting, and side-shift hydraulics
- Verify brake fluid level and brake pedal resistance
- Review cooling system and fan operation
4. Forks, Mast & Structural Integrity
- Check forks for wear, cracks, and alignment
- Inspect mast rollers and lift chains
- Lubricate moving parts as per service schedule
- Test mast for smooth and level movement
- Assess frame and welds for any damage
5. Tires, Steering & Travel
- Inspect tire tread and inflation (if pneumatic)
- Check for cracks, chunking, or embedded debris
- Test steering responsiveness and alignment
- Verify travel function (forward/reverse)
- Check motor for noise or abnormal behavior
6. Lights, Alarms & Operator Controls
- Test all lighting systems including warning lights
- Check horn, reverse alarm, and warning buzzer
- Verify instrument panel functionality
- Ensure control levers operate smoothly
- Confirm regenerative braking response
7. Weekly Report & Documentation
- Complete the weekly checklist log sheet
- Document any anomalies or maintenance needs
- Forward inspection to maintenance supervisor
- Schedule service if repairs are identified
- Archive weekly report for compliance tracking