1. Visual Walkaround
- Inspect forks, mast, tyres, overhead guard, and general structure
- Check for visible leaks, worn components, or loose bolts
- Remove obstructions or debris near operating area
- Ensure seat, restraint, and visibility systems are intact
- Record and report physical damage if found
2. Battery & Charging System
- Verify battery charge status using onboard display
- Inspect terminals for corrosion or loose connections
- Check for any battery swelling, fluid leaks, or odors
- Confirm charging connector condition
- Test emergency disconnect for battery cutoff
3. Electric Motor Function
- Start forklift and listen for unusual motor noises
- Observe acceleration and response under no-load
- Monitor any dashboard alerts during startup
- Test regenerative braking (if equipped)
- Confirm drive speed aligns with safety limits
4. Hydraulic & Mast System
- Check hydraulic fluid level and cap condition
- Operate lift, tilt, and side-shift (if applicable)
- Listen for excessive noise or jerky movement
- Inspect mast chains and guides for wear
- Lubricate mast components as needed
5. Safety Control Verification
- Test horn, lights, alarm, and emergency stop
- Verify seatbelt and operator presence switch
- Inspect load capacity plate visibility
- Confirm warning lights are functional
- Ensure overhead guard and mirror integrity
6. Operational Functionality
- Drive forward and reverse in a clear area
- Perform lift cycle under light load
- Steer through tight turn to confirm alignment
- Test foot and parking brake effectiveness
- Confirm dashboard indicators reset properly