1. Visual Overview and Prep
- Walkaround inspection for leaks, structural damage, or abnormal wear.
- Check documentation from previous inspections and note unresolved items.
- Confirm forklift identification, hour meter, and operator certification.
- Prepare checklist tools: pressure gauges, fluid kits, flashlight, forms.
2. Diesel Engine and Fluid Systems
- Inspect engine oil condition, coolant level, and diesel fuel integrity.
- Evaluate radiator condition, hoses, and cap pressure rating.
- Drain any accumulated water in the fuel/water separator.
- Check for unusual engine vibration or exhaust emissions during warm-up.
3. Hydraulic and Transmission Checks
- Test all lift, tilt, and auxiliary hydraulic functions with load simulation.
- Inspect mast rollers, forks, carriage pins, and lift chains for wear.
- Assess transmission performance, fluid levels, and linkage tightness.
- Lubricate fittings per OEM chart and check for jerky hydraulic responses.
4. Brake, Steering & Safety Systems
- Test service and parking brakes on incline if possible.
- Review brake fluid clarity and refill if low.
- Check steering response for delay, noise, or play in the wheel.
- Verify all safety devices: horn, backup alarm, lights, mirrors, and seatbelt.
5. Electrical and Battery Inspection
- Examine battery terminals for corrosion and check electrolyte levels (if flooded).
- Test charging system output, fuses, and warning lights.
- Ensure backup and hazard indicators function correctly.
- Secure wiring harnesses and inspect connectors for fraying or exposure.
6. Report Findings and Schedule Actions
- Document checklist findings digitally via Oxmaint platform.
- Assign corrective actions to maintenance or operations team if needed.
- Upload report and notify supervisor for record retention.
- Review inspection trends weekly for performance tracking and forecasting.