Battery System Assessment
- Inspect battery electrolyte levels and specific gravity
- Clean battery terminals and apply protective coatings
- Test charger performance and charging cycle
- Verify watering system operation and check electrolyte
- Log battery health indicators and replacement needs
Electric Motor Performance Review
- Check motor temperature and amperage under load
- Inspect brushes and commutators if applicable
- Test insulation resistance and grounding
- Inspect motor mounts and vibration levels
- Clean motor housing and confirm ventilation
Hydraulic System Analysis
- Check hydraulic fluid levels and contamination
- Perform hydraulic pressure tests under load
- Inspect hoses, seals, and fittings for leaks
- Replace hydraulic filters if needed
- Test lift and tilt response performance
Fork and Mast Inspection
- Measure and record fork heel wear
- Inspect fork alignment and backrest condition
- Lubricate mast chains and check tension
- Inspect mast rails and rollers for wear
- Test lift cylinder seals and operation
Safety System Verification
- Test brakes, emergency stops, and alarms
- Verify operator presence controls
- Inspect seat belts and overhead guard
- Test lighting and warning systems
- Check load rating plate for legibility
Performance Documentation
- Log operational data and maintenance findings
- Compare performance to manufacturer specs
- Update inspection records for compliance
- Record safety certification status
- Plan for next scheduled maintenance