Annual Planning & Preparation
- Schedule extended downtime for major overhauls and system inspections
- Review service history, warranty status, and prior annual reports
- Procure necessary parts, diagnostic tools, and certified technicians
- Plan for regulatory compliance checks and documentation updates
Major System Overhauls
- Complete battery and electrical system diagnostics and replacements if needed
- Full hydraulic system fluid change and component service
- Inspect motors, drive systems, and perform necessary repairs
- Overhaul mast, forks, and lifting components, replacing wear parts
Safety & Structural Certification
- Conduct full brake system service and certify stopping performance
- Inspect structural components, frame, and overhead guard for integrity
- Test and verify all safety interlocks, alarms, and labels for compliance
- Certify operator training status and compliance with safety regulations
Performance Benchmarking & Documentation
- Perform operational testing under load conditions
- Benchmark performance metrics against manufacturer specs
- Analyze energy usage trends and implement efficiency upgrades
- Document inspection findings, parts replaced, and recommendations