Pre-Inspection Preparation
- Schedule maintenance during off-hours to avoid operational disruptions
- Gather all required diagnostic tools, PPE, and testing equipment
- Review prior maintenance records and inspection reports
- Ensure lockout/tagout procedures are in place
Battery System Inspection
- Perform a full battery load test to assess capacity
- Test specific gravity of battery cells (if applicable)
- Inspect battery cables and terminals for corrosion or wear
- Test charging cycle for efficiency
- Document results and note any replacement needs
Hydraulic System Service
- Analyze hydraulic fluid quality and replace if necessary
- Inspect hoses, cylinders, and connections for leaks or damage
- Check and calibrate hydraulic pressure under load conditions
- Lubricate pivot points and moving components
- Test overall hydraulic system response and performance
Safety Systems Testing
- Conduct a full brake system test including parking brakes
- Verify emergency stop, horns, alarms, and lighting systems
- Check operator restraint systems for integrity and function
- Confirm that all warning decals and capacity plates are legible
- Ensure compliance with OSHA and ISO safety regulations
Performance and Structural Assessment
- Perform a test drive to verify steering and control response
- Test lift, tilt, and side-shift operations under load
- Inspect structural components for cracks, corrosion, or fatigue
- Verify fastener integrity and torque levels
- Document all findings and recommend future maintenance