Pre-Inspection Preparation
- Review previous inspection records and address open issues
- Apply lockout/tagout before maintenance begins
- Gather all required tools, testing devices, and parts
- Ensure proper workspace lighting and safety gear
Battery & Electrical System Assessment
- Perform battery capacity testing and document results
- Clean terminals, apply protective coating, and check connections
- Inspect electrical panels, wiring, and charger functionality
- Record battery trends for preventive replacement planning
Hydraulic System Maintenance
- Test hydraulic pressure and replace fluid if needed
- Inspect hoses, fittings, and cylinder seals for leaks
- Replace hydraulic filters and analyze contamination
- Test lift, tilt, and mast operations under load
Mechanical Components Service
- Grease wheel bearings and inspect for wear
- Measure and record fork heel thickness
- Lubricate mast chains and adjust tension
- Inspect drive system, brakes, and steering components
Safety System Verification
- Test emergency stop and warning alarms
- Inspect seat belts, restraints, and safety labels
- Verify overhead guard and frame for structural integrity
- Check load capacity plates for readability
Performance Testing & Documentation
- Conduct operational tests for all forklift functions
- Record performance data and generate inspection report
- Update maintenance records and schedule follow-ups