Pre-Inspection Setup
- Schedule inspection time and notify operators
- Gather cleaning materials and lubrication supplies
- Review last week's inspection report and trends
Battery & Electrical Systems Check
- Monitor battery charge cycles and temperatures
- Clean terminals and check for corrosion or loose connections
- Test battery cooling and ventilation systems
- Document battery performance metrics
Hydraulic System & Fluid Inspection
- Check hydraulic fluid level and inspect for leaks
- Inspect hoses, connections, and cooling system operation
- Clean hydraulic components and breather caps
- Test hydraulic system responsiveness
Mast & Forks Weekly Maintenance
- Inspect forks for damage or wear
- Lubricate mast chains and adjust tension
- Check mast function (lift, tilt, side-shift)
- Clean mast rollers and pivot points
Safety & Braking Systems Testing
- Test emergency stop buttons and safety interlocks
- Check brakes for full engagement and response
- Inspect operator restraint systems and warning devices
- Clean and inspect operator compartment
Operational Functionality Assessment
- Test forward/reverse travel, lift, and steering controls
- Measure travel speed, lift speed, and power consumption
- Compare results with prior week’s benchmarks
Documentation & Reporting
- Complete weekly inspection report with findings
- Document maintenance actions and parts used
- Update inspection logs and schedule next inspection