Tire & Wheel Inspection
- Check tire pressure and document tread depth measurements.
- Inspect for cuts, cracks, punctures, and uneven wear.
- Inspect wheel rims for structural damage and alignment issues.
- Lubricate wheel bearings and check for smooth rotation.
Battery & Fluid System Testing
- Test battery under load conditions and review charge performance.
- Clean battery terminals and check connections for tightness.
- Check hydraulic, brake, and cooling fluid levels for proper condition.
- Inspect hydraulic lines, fittings, and reservoirs for leaks.
Fork & Mast Assembly Check
- Inspect forks for structural cracks, heel wear, and locking conditions.
- Lubricate mast chains and verify proper tension.
- Test mast tilt, lift, and side-shift operations for smoothness.
- Inspect lift cylinders, bushings, and pins for wear or looseness.
Brake & Safety System Verification
- Test service brakes, parking brake, and emergency stop mechanisms.
- Inspect brake pads and replace if necessary.
- Verify functionality of horns, lights, alarms, and seatbelt systems.
- Check that all safety decals and plates are present and legible.
Operational Performance Testing
- Test steering, travel, and hydraulic functions under operational loads.
- Monitor drive systems for abnormal noise, vibration, or power issues.
- Evaluate energy consumption patterns and efficiency.
- Check responsiveness of all control functions and adjust as needed.
Documentation & Compliance
- Complete weekly inspection reports with technician signatures.
- Update service logs and performance records for trend analysis.
- Ensure OSHA 1910.178(q)(7) and ISO 6055:2022 documentation is maintained.
- Document all repairs, observations, and recommended follow-up actions.