Pre-Inspection Preparation
- Park forklift on a level surface and apply parking brake.
- Gather all necessary inspection tools and measurement devices.
- Review prior maintenance records and safety alerts.
- Ensure technician PPE and safety protocols are followed.
Battery Load Testing & Documentation
- Perform battery load test using approved testing equipment.
- Document no-load and under-load voltage readings.
- Check battery terminals for corrosion and secure connections.
- Ensure battery venting and cooling systems function properly.
Fork Heel Measurement & Safety Assessment
- Measure fork heel thickness with calibrated tools.
- Document readings and compare to manufacturer's limits.
- Inspect fork for cracks, bends, or structural damage.
- Replace forks if wear exceeds safety standards.
Brake Pad Inspection & System Checks
- Measure brake pad thickness and document results.
- Test brake pedal function and parking brake engagement.
- Inspect brake lines and fluid levels for leaks or wear.
- Verify emergency stop and backup alarm functionality.
Hydraulic System Analysis & Lubrication
- Check hydraulic fluid levels and replace if needed.
- Test system pressure and monitor lifting performance.
- Inspect hydraulic lines and connections for wear or leaks.
- Lubricate all pivot points and mast chains thoroughly.
Performance Testing & Documentation
- Operate forklift under varying load conditions.
- Test all drive, lift, tilt, and steering functions.
- Document any irregularities or required repairs.
- Finalize inspection log and schedule any follow-up maintenance.