Pre-Operation Safety Check
- Ensure the forklift is on level ground with brakes engaged.
- Verify the operator has valid certification and training.
- Prepare the daily inspection checklist for completion.
- Ensure adequate lighting and safety around inspection area.
Battery & Electrical System Inspection
- Check battery charge level for operational readiness.
- Inspect terminals for corrosion and ensure tight connections.
- Check battery housing for leaks or damages.
- Verify proper ventilation and emergency disconnect operation.
Hydraulic System Check
- Verify hydraulic fluid levels and inspect for leaks.
- Inspect hoses for damage or wear.
- Test all hydraulic functions for smooth operation.
- Check pump and pressure response during lifting.
Forks & Mast Assembly Inspection
- Inspect forks for cracks, bends, or excessive wear.
- Ensure mast chains are lubricated and tensioned properly.
- Test lifting and tilting functions for smoothness.
- Check mast guides and overhead guard for damage.
Safety Systems Verification
- Test horn, backup alarm, and all lighting systems.
- Verify emergency stop functionality.
- Inspect seatbelt and operator restraint systems.
- Ensure brakes engage smoothly and hold securely.
Operational Function Testing
- Start engine and listen for unusual sounds.
- Test steering, driving, and reversing controls.
- Operate all load-handling controls under no load.
- Check operator visibility and mirror adjustments.