Preparation Steps
- Review last week's inspection reports and previous corrective actions
- Gather required inspection tools, safety gear, and documentation
- Ensure work area is safe and initiate lockout/tagout if needed
Battery & Electrical Check
- Perform battery load test and document voltage under load
- Check charger operation and battery connections for corrosion
- Inspect all wiring and controls for damage or loose connections
Hydraulic System Verification
- Inspect fluid levels, check for leaks, and top up if needed
- Test hydraulic functions under moderate load conditions
- Check brake fluid and inspect visible hydraulic lines
Brake & Safety System Testing
- Verify brake performance and emergency stop activation
- Test horn, alarms, lights, and safety switches for functionality
- Ensure seatbelt, restraints, and safety devices are working correctly
Lubrication Tasks
- Lubricate mast chains, wheel bearings, and key pivot points
- Verify lubrication coverage and wipe excess grease if needed
Operational Testing
- Drive forklift in all directions to assess smooth operation
- Test lift, tilt, and side-shift functions under load
- Verify energy usage and record performance observations