Clark GEX25S Electric Forklift – Weekly Inspection Procedure
Follow this weekly procedure to ensure performance, safety, and regulatory compliance for your Clark GEX25S Electric Forklift.
Battery System Load Testing
- Perform comprehensive load testing on the battery
- Measure electrolyte specific gravity (if applicable)
- Clean battery terminals and inspect connections
- Test charging system functionality under load
- Inspect ventilation system and remove debris
Hydraulic System Performance Analysis
- Check hydraulic fluid level and quality
- Test hydraulic system pressure and lift speed
- Inspect hoses, fittings, and seals for leaks
- Verify hydraulic pump and safety valve function
- Document system performance and trends
Fork & Mast Precision Inspection
- Measure fork wear and document dimensions
- Lubricate mast chains and inspect for tension
- Check mast rails, rollers, and lift cylinders
- Test mast lift and tilt for smooth operation
- Inspect all attachment points and security
Brake System Comprehensive Testing
- Test service and parking brake performance
- Measure brake pad wear and fluid levels
- Check for brake fluid leaks or contamination
- Verify emergency brake and interlock functions
- Document results and corrective actions
Safety Systems & Control Verification
- Test all lights, alarms, and beacons for function
- Verify horn, backup alarm, and restraint systems
- Inspect operator controls and dashboard indicators
- Check emergency stop and interlock devices
- Document safety system testing results
Operational Function Testing
- Start motor and check for unusual vibrations
- Test forward/reverse travel under load
- Check lift, tilt, and steering response
- Observe for noise, performance issues, or delays
- Document operational test results