Battery & Electrical System Analysis
- Perform specific gravity tests and record readings
- Conduct battery load testing and document capacity
- Inspect all connections, terminals, and chargers
- Clean battery terminals and check venting systems
- Review charging performance and document findings
Hydraulic System Evaluation
- Check hydraulic fluid levels and condition
- Test hydraulic system pressures and record data
- Inspect hoses, seals, and fittings for leaks
- Check cylinder drift and performance under load
- Document any signs of wear or degradation
Forks & Mast System Assessment
- Measure fork wear and record dimensions
- Inspect mast chains for tension and lubrication
- Check mast rails and rollers for wear
- Test lift, tilt, and side-shift functions under load
- Document alignment and operational integrity
Safety Systems Verification
- Test brakes and record stopping distance results
- Verify horn, alarms, and lighting functions
- Inspect seatbelts and operator restraints
- Check all safety decals and capacity plates
- Document findings and corrective actions taken
Structural & Compliance Inspection
- Inspect the frame and overhead guard for damage
- Check fasteners, pins, and mounting hardware
- Review previous maintenance records and notes
- Update compliance checklists and certification status
- Prepare monthly inspection report for review