Complete Engine Overhaul
- Disassemble and inspect engine components thoroughly.
- Replace engine oil, oil filter, and worn parts.
- Test compression, fuel injection, and timing settings.
- Document engine performance metrics and compliance data.
Hydraulic System Rebuild
- Flush and refill hydraulic fluids with OEM-grade fluids.
- Inspect and replace damaged hoses, seals, and fittings.
- Calibrate pressure settings and test under load conditions.
- Certify hydraulic safety and compliance post-rebuild.
Transmission & Drive System Analysis
- Change transmission oil and replace filters.
- Inspect and adjust clutch system, belts, and drive shafts.
- Test transmission performance under operational conditions.
- Document adjustments and component replacements.
Safety System Certification
- Inspect brakes, load indicators, and warning systems.
- Test fire extinguisher, emergency stops, and alarms.
- Document test results and certify safety compliance.
- Replace worn safety decals and components as needed.
Structural & Mast Assembly Inspection
- Perform visual and NDT testing on frame and mast assemblies.
- Check forks for wear, cracks, and proper alignment.
- Lubricate mast rollers, chains, and tilt mechanisms.
- Verify proper lift heights and mechanical operations.
Annual Documentation & Compliance
- Complete detailed inspection reports with repair logs.
- Verify OSHA and ISO compliance documentation.
- Schedule follow-up maintenance if required.
- Prepare annual performance summary for facility records.