Pre-Operational Safety Check
- Verify load capacity plate visibility and correctness
- Inspect operator compartment for damage and functionality
- Check surrounding work area for obstacles and hazards
- Ensure parking brake is engaged and forklift is level
- Document unauthorized modifications affecting stability
Engine and Fluid System Check
- Check engine oil level and look for contamination
- Inspect coolant level and check for leaks
- Verify fuel level and secure fuel cap
- Test air filter for proper air flow
- Start engine, monitor startup behavior and emissions
Hydraulic and Mast System Inspection
- Inspect hydraulic fluid level and clarity
- Test lift and tilt functions under no-load conditions
- Check all hydraulic hoses and connections for leaks
- Verify fork integrity, locking systems, and mast lubrication
- Inspect lift cylinders and bushings for wear
Operational Control Test
- Check horn, warning lights, and alarms for functionality
- Test brakes, steering, and all driving controls
- Inspect seat belt for damage and proper operation
- Verify emergency stop switch and fire extinguisher
- Conduct a test drive for steering response and vibration