Annual System Inspection & Overhaul
- Schedule full system shutdown and lockout/tagout procedures
- Inspect structural components, piping, and mounting hardware
- Reset all operating counters and review annual operating trends
- Document major system repairs and updates
Compressor Major Maintenance
- Perform full compressor tear-down, inspection, and rebuild if needed
- Flush and replace compressor oil and filters
- Test motor windings, insulation, and vibration levels
- Reinstall compressor with performance testing verification
Heat Exchanger Full Servicing
- Conduct deep chemical cleaning and mechanical descaling
- Inspect tube integrity via eddy current or ultrasonic testing
- Replace worn gaskets, seals, and insulation as needed
- Record post-cleaning efficiency metrics and flow rates
Water System Overhaul
- Test and balance entire water treatment system
- Replace filters, clean strainers, and flush piping
- Calibrate flow meters, pressure gauges, and sensors
- Evaluate pump performance and replace seals or bearings as needed
Electrical System Certification
- Perform electrical insulation resistance and continuity tests
- Test safety interlocks, relays, and circuit breakers
- Inspect power supplies for harmonic distortion and voltage stability
- Verify all control panel settings and firmware updates
Safety & Compliance Testing
- Test pressure relief valves and verify certifications
- Conduct emergency shutdown drills and safety audits
- Document compliance with EPA, OSHA, and local standards
- Update safety manuals and maintenance protocols as required
Annual Performance Review & Planning
- Compile annual energy consumption and efficiency reports
- Analyze trends for performance optimization opportunities
- Develop strategic maintenance and capital improvement plans
- Present executive summary with maintenance recommendations