Annual Safety Certification
- Inspect forklift structure and protective systems thoroughly.
- Test and document performance of all safety mechanisms.
- Verify compliance with OSHA & ISO safety standards.
- Certify all emergency systems and interlocks.
- Record annual safety certification status.
Engine & Exhaust System Overhaul
- Conduct full engine diagnostic and compression tests.
- Replace essential components: spark plugs, air filters.
- Inspect turbocharger and clean or replace as needed.
- Perform exhaust inspection and emission testing.
- Clean radiator and inspect cooling components.
Hydraulic System Rebuild
- Test hydraulic system pressure and performance.
- Replace hydraulic filters and service tanks.
- Rebuild worn hydraulic cylinders and fittings.
- Conduct full hydraulic load testing for lift capacity.
Transmission & Drive System Service
- Drain and replace transmission fluids.
- Inspect drive belts, chains, and related parts.
- Test clutch system for proper adjustment.
- Evaluate drive axles and differentials for wear.
- Perform operational load tests on drive system.
Electrical System Overhaul
- Test battery charge and replace if necessary.
- Inspect alternator, starter, and electrical wiring.
- Replace corroded or damaged electrical connections.
- Check dashboard indicators, lights, and alarms.
- Update electrical diagrams and maintenance logs.
Documentation & Final Certification
- Complete and archive annual inspection report.
- Update maintenance records and certification logs.
- Analyze performance trends for future planning.
- Schedule next annual inspection and component overhauls.