1. Monthly Safety Assessment
- Conduct full visual inspections of the forklift body, mast, and hydraulic systems.
- Review operator certifications and maintenance logs.
- Verify operational safety systems such as alarms and emergency stops.
- Document compliance status and corrective actions.
2. Engine & Exhaust System Service
- Inspect and replace engine oil as needed.
- Clean or replace air filters and inspect the cooling system.
- Test exhaust system for leaks, abnormal noise, and mounting security.
- Check engine performance under load and record operational data.
3. Hydraulic System Check
- Inspect hoses and fittings for leaks or damage.
- Test system pressure under load and verify smooth operations.
- Lubricate mast assembly and moving components.
4. Brake System Inspection
- Measure brake pad thickness and test braking efficiency.
- Check brake fluid levels and inspect for leaks.
- Inspect emergency brake mechanisms and safety interlocks.
5. Electrical System Test
- Inspect battery terminals and electrical cables for damage or corrosion.
- Test charging system and verify lighting, alarms, and gauges.
- Ensure all safety interlocks are functional.