Pre-Inspection Setup
- Review previous inspection logs and maintenance history
- Ensure forklift is parked in a secure, flat area
- Gather necessary tools, forms, and safety gear
- Apply lockout/tagout if performing invasive tasks
Engine and Fuel System Checks
- Change engine oil and replace filters per schedule
- Inspect air filters; clean or replace if needed
- Check fuel system components for leaks or damage
- Test fuel quality and check water separators
- Inspect cooling system and coolant condition
Hydraulic System Inspection
- Analyze hydraulic fluid; replace if contaminated
- Inspect hoses and fittings for wear or leaks
- Lubricate hydraulic moving parts and mast chains
- Test lift, tilt, and auxiliary functions for smooth operation
- Verify hydraulic system pressure within specifications
Brake System & Safety Devices
- Inspect brake pads, discs, and drums for wear
- Test brake performance under load
- Check parking brake engagement and holding force
- Verify emergency stop and all safety switches
- Ensure fire extinguisher is present and charged
Electrical & Lighting Systems
- Test battery voltage and clean terminals
- Check alternator charging output
- Inspect wiring for signs of wear or damage
- Test operation of all lights, horns, and alarms
- Secure battery and verify protection covers are intact
Final Reporting & Maintenance Planning
- Document all findings and corrective actions
- Update digital maintenance logs
- Schedule follow-up repairs or component replacements
- Communicate results with facility maintenance management
- Confirm operator training and compliance requirements