1. General System Check
- Inspect frame, mast, and attachments for visible damage
- Document total operational hours and service needs
- Verify visibility of safety labels and data plates
- Clean forklift to remove accumulated debris
2. Diesel Engine Inspection
- Check engine oil, coolant, and fuel system components
- Inspect air filter and replace if necessary
- Test engine performance under varying load conditions
- Monitor exhaust for excessive smoke or unusual sounds
3. Hydraulic System Testing
- Inspect hydraulic fluid level and fluid color
- Check hoses and connections for leaks or damage
- Operate mast and lift systems to verify smooth performance
- Conduct 80% capacity load test to confirm lifting capability
4. Mast & Fork Assembly Review
- Check mast rollers and rails for wear or misalignment
- Inspect forks for bending, cracks, or heel wear
- Lubricate chains and pivot points per schedule
- Test side-shift and fork positioning attachments
5. Brake, Tire & Safety Systems
- Test service brakes, parking brakes, and horn
- Check tire pressure, tread depth, and sidewall condition
- Inspect all lights, mirrors, and seatbelt operation
- Verify fire extinguisher charge and accessibility
6. Documentation & Compliance Check
- Record all findings in the weekly checklist log
- Update maintenance records for tracking purposes
- Ensure OSHA inspection standards are met
- Submit weekly report for supervisor review