Performance Monitoring Procedure
- Record weekly operating hours and fuel consumption
- Monitor engine starting performance and idling stability
- Document hydraulic lift response times and consistency
- Evaluate noise and vibration levels during operation
Lubrication & Preventive Maintenance
- Lubricate mast chains, pivot points, and steering linkages
- Apply grease to designated fittings as per manufacturer guidelines
- Clean air filters and check exhaust components for obstructions
- Tighten loose bolts and fasteners throughout the forklift
Fluid Inspection Procedure
- Inspect engine oil, hydraulic fluid, and coolant levels
- Check brake fluid and drain any excess moisture if detected
- Test diesel fuel for contamination or water content
- Log fluid consumption rates for weekly analysis
Safety System Checks
- Test brakes, horn, backup alarm, and emergency stop functions
- Check seat belt for wear and proper operation
- Inspect fire extinguisher for charge level and accessibility
- Confirm all lighting systems are functional and clearly visible
Tyre & Suspension Assessment
- Check tyre pressure and adjust as needed
- Inspect tyres for wear, cuts, and correct tread depth
- Evaluate suspension components for signs of damage or wear
- Ensure steering components operate smoothly and without excessive play