Engine Overhaul & Testing
- Perform compression tests and record results
- Replace all engine filters and spark plugs
- Inspect and replace timing belts or chains
- Clean fuel injectors and calibrate them
- Check and document exhaust emission compliance
Hydraulic System Servicing
- Flush and replace all hydraulic fluids
- Change all hydraulic filters and seals
- Pressure-test all cylinders and hoses
- Adjust hydraulic system pressure to specifications
- Document performance after servicing
Transmission & Drivetrain Maintenance
- Drain and refill transmission fluids
- Inspect and adjust clutch mechanism
- Check and service drive axles and differentials
- Test performance under full load conditions
- Ensure smooth gear shifting and no abnormal noise
Structural & Safety Compliance Check
- Inspect mast, frame, and overhead guards for damage
- Check and replace safety decals and load plates
- Test alarms, lights, and emergency stops
- Perform non-destructive testing on key components
- Ensure all safety systems meet certification requirements
Brake System Restoration
- Replace brake pads, shoes, and rotors as needed
- Flush brake fluid and inspect for leaks
- Test brake performance under various loads
- Calibrate parking and emergency brake functions
- Record brake performance in maintenance logs
Electrical System Validation
- Test alternator, battery, and charging systems
- Inspect wiring harnesses for wear and corrosion
- Verify functionality of dashboard indicators
- Ensure backup alarms and lights are operational
- Update wiring schematics if changes were made