Pre-Operation Safety Check
- Conduct a full visual inspection of the forklift surroundings
- Check for leaks, damage, and obstructions
- Verify load capacity plate visibility
- Confirm area clearance for safe operation
- Document any safety concerns immediately
Tire & Wheel Inspection
- Inspect tire pressure and tread depth
- Check for cuts, punctures, or uneven wear
- Ensure wheel nuts are tight and intact
- Examine rims for damage or cracks
Fluid Level Verification
- Check engine oil level using dipstick
- Inspect hydraulic fluid level and condition
- Verify brake fluid and coolant levels
- Check fuel level and inspect for leaks
Mast & Fork Assembly Check
- Inspect forks for wear, damage, and secure attachment
- Check mast chains for proper lubrication and tension
- Inspect lift cylinders for leaks or abnormal wear
- Test mast movement for smooth operation
Safety System Testing
- Test seat belt and horn functionality
- Check lights, alarms, and backup systems
- Verify brakes and steering for responsiveness
- Ensure all safety decals and plates are intact
Operational Performance Test
- Start engine and monitor for abnormal sounds or smoke
- Test lift, tilt, and side-shift mechanisms
- Verify smooth travel in forward and reverse gears
- Check control responsiveness under no-load conditions
- Document any unusual vibrations or irregularities